A well-known domestic dairy company’s World Class Manufacturing system project
Project Background
A domestic dairy company listed on the Hong Kong stock market is a professional high-end dairy and food company. After detailed assessment and diagnosis, ChanYield consulting ltd. began to introduce the world-class manufacturing WCM lean manufacturing system. Their Changsha factory was selected as the benchmarking factory to fully implement WCM lean manufacturing, and the group company university was established to cultivate and output talents for the enterprise.
Challenges
- Globalized product must meet high quality standards across multiple countries. Local factory’s foundation management was week, couldn’t meet international standard.
- With B2B outsourcing and self-brand mixed production lines, the quality and efficiency are unstable.
- There are significant differences in efficiency between imported and domestic product lines, and it is urgent to establish a manufacturing system suitable for one's own situation.
Consulting content
Professional lean diagnosis assessment; Lean strategy and key performance indicators; Lean leadership development; Value stream mapping analysis and improvement; 5S and visual management; Lean daily management and People skills development; Standard work and TPM; Problem solving group activities; Level Scheduling and Quick changeover; Warehouse and logistics optimization; Laboratory standard work Kaizen; Continuous flow improvement, etc.
Effect and Benefit
- The product quality defect rate decreased by 40%
- The production efficiency of original imported products increased by 10%
- The productivity of domestic manufactured products increased by 17%
- The efficiency of warehouse and logistics operations improved by 40%
- The production lead time of products was shortened by 15%
- Direct cost savings reached 2.779 million yuan
